Business Details
32 Years
experience
Emergency
services
Custom Hydra-Pneumatic Press Systems Manufacturer
HyperCyl, a division of Aries Engineering Company, has been a leader in the design and manufacture of hydra-pneumatic cylinders and press systems since 1994. Our expertise lies in delivering high-speed, high-force solutions for assembly and forming applications across industries such as automotive, medical, electronics, and defense. We pioneered air/oil intensification technology and continue to innovate through our Application Test Lab, where we evaluate customer-specific requirements to optimize press and fixture design.Our commitment to quality is reflected in our Made in USA compliance and Buy American Act certification. With a focus on customer-centric problem-solving, we offer customizable solutions, including IntelliCyl electronic monitoring systems and HyperView-Press analytics, to ensure precision and reliability. Our teams deep industry experience and dedication to service have earned us a trusted reputation among global manufacturers seeking robust, space-efficient alternatives to traditional hydraulic systems.
Services
Hydra-Pneumatic Cylinders
Servo Actuators
Force Monitoring Systems
Custom Press Solutions
Assembly Automation
Details
- Year established: 1994
Highlights and features
- We offer over 30 years of expertise in hydra-pneumatic technology.
- Our Application Test Lab evaluates customer applications at no charge.
- Products feature customizable options for stroke, force, and mounting.
- We provide real-time quality monitoring with IntelliCyl systems.
- Made in USA compliant with Buy American Act certification.
What people say
Flawless performance
High force without hydraulics
Excellent customer service
Quick turnaround
Robust design
Services
Hydra-Pneumatic Cylinders
Hydra-pneumatic cylinders combine hydraulic force with pneumatic speed for applications like piercing and assembly. These self-contained units eliminate hydraulic hoses, reducing maintenance. They offer precise control for high-force operations in compact spaces.
IntelliCyl Monitoring
IntelliCyl systems integrate electronic sensors to monitor force and distance during assembly. This technology reduces quality control costs by verifying part integrity in real time. Compatible with HyperView-Press analytics for data-driven process optimization.
Custom Press Systems
Full-featured press systems are tailored for automotive and defense applications. Configurations include C-frame, H-frame, and low-profile designs. Systems incorporate safety features and automation-ready controls for high-volume production environments.
Servo Actuators
HyperCyl-EMA servo actuators deliver precision for applications unsuitable for hydraulic systems. Available in ball screw and roller screw configurations, they provide 0.0025mm repeatability. Ideal for medical device assembly and aerospace manufacturing.
Application Testing
Our Application Test Lab evaluates customer components free of charge. Engineers simulate real-world conditions to optimize press parameters. Results include documentation for process validation and equipment selection.
Questions
What industries does HyperCyl serve?
We serve automotive, medical, electronics, defense, and appliance manufacturing sectors with customized press solutions.
How do hydra-pneumatic cylinders work?
They use compressed air to intensify hydraulic pressure, combining high force with pneumatic speed in a compact design.
Can HyperCyl systems integrate with automation?
Yes, our cylinders and presses are compatible with robotic cells and automated production lines.
What support options are available?
We offer 24/7 technical support, application testing, and on-site assistance for system integration.
Are HyperCyl products customizable?
Yes, we provide custom strokes, mounting configurations, and specialized options like non-rotating rods.
What quality certifications do you hold?
We comply with Made in USA standards and serve Buy American Act-eligible projects.
Videos
Reviews (1)
Todd Norton
Jun 08, 2016
Report
My company needed an Air over Oil Cylinder. We got a custom quote from Hypercyl within a day. Great people to work with here. We highly recommend their cylinders.