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50+ Years
experience
Orbital & Automated TIG Welding Solutions
Polysoude has been a global leader in orbital and automated TIG welding solutions since 1961, delivering precision engineering and innovation across critical industries. Our expertise spans the design, manufacture, and support of advanced welding equipment for tube-to-tube, pipe-to-pipe, and tubesheet applications, serving sectors such as aerospace, oil & gas, pharmaceuticals, and semiconductors. With over 60 years of experience, we combine cutting-edge technology like TIGer bi-cathode weld overlay systems with a global network of 250+ technical experts to ensure optimal productivity and quality for clients worldwide. Our commitment to R&D has produced breakthroughs like the Polycar 51 LRC and UHP 1000 welding systems, which guarantee zero-defect welds and reduced operational costs. We provide comprehensive lifecycle support, including tailored training, preventive maintenance, and 24/7 technical assistance, ensuring maximum uptime for our customers.

Our modular welding heads and automated installations adapt to diverse geometries and materials, from thin-walled tubing to heavy industrial piping. Backed by a global presence in France, Switzerland, China, Russia, USA, and India, we maintain rigorous quality standards through ISO-certified processes and continuous improvement. Our team of 25 specialized weld overlay experts delivers customized solutions for corrosion-resistant cladding in extreme environments. By integrating data-driven Smart Welding Stations and remote diagnostics, we empower clients to achieve unprecedented control over welding parameters. This combination of heritage, technical mastery, and forward-thinking innovation solidifies our position as the industry's most trusted partner for high-integrity welding applications.
Services
Orbital Welding Automated Welding Weld Overlay/Cladding Tube End Preparation Technical Assistance
Details
  • Year established: 1961
Highlights and features
  • We offer over 60 years of expertise in orbital TIG welding technology.
  • Our global team includes 250+ technical experts across 6 continents.
  • We provide tailored training and 24/7 technical support for zero downtime.
  • Our TIGer bi-cathode technology reduces operating costs by 20-50%.
  • We serve 8 critical industries with customized welding solutions.
Services
Orbital Welding
Orbital welding automates 360-degree welds on static tubes and pipes using computer-controlled systems. This precision process eliminates human error while ensuring consistent quality for critical applications. Industries rely on our orbital welding for high-purity environments in semiconductors, pharmaceuticals, and aerospace sectors.
Automated Welding
Our automated welding systems integrate TIG, plasma, and cold/hot wire technologies with robotic manipulators for complex geometries. These installations optimize heat input control while maintaining material integrity across oil & gas pipelines and power plant components. Custom configurations adapt to unique production requirements.
Weld Overlay/Cladding
Weld overlay services apply corrosion-resistant materials to base metals using TIG and TIGer bi-cathode processes. This extends component life in extreme environments while maintaining dimensional accuracy. Our systems achieve 12% dilution rates on first layers for superior bonding performance.
Tube End Preparation
Precision tube end preparation ensures perfect weld alignment through cutting, facing, and beveling operations. Our PROTEM partnership provides mechanized tools that guarantee leak-free joints while minimizing contamination risks in high-purity applications across multiple industries.
Technical Assistance
Global technical support includes equipment calibration, preventive maintenance, and on-site troubleshooting. Our 250+ experts provide parameter development, production start-up assistance, and retrofit solutions to maintain optimal welding system performance worldwide.
Questions
What industries does Polysoude serve?
We serve aerospace, oil & gas, pharmaceutical, semiconductor, chemical, power generation, food processing, and nuclear industries with specialized welding solutions.
What welding processes do you specialize in?
Our core expertise includes orbital TIG welding, plasma welding, cold/hot wire welding, and TIGer bi-cathode weld overlay technologies.
Do you offer equipment rentals?
Yes, we provide rental equipment for production emergencies or new product testing through our global service network.
How do you ensure weld quality?
Our systems combine automated parameter control, real-time monitoring, and patented TIGer technology to guarantee zero-defect welds with 12% dilution rates.
Do you provide training programs?
We offer tailored training programs for orbital welding equipment operation, maintenance, and parameter optimization at our technical centers worldwide.
Can you retrofit existing welding systems?
Yes, our experts provide retrofit and upgrade services to modernize existing installations with the latest welding technologies and automation features.
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