Business Details
Custom Avionics Panels & CNC Services in Newbury Park
EA Panels was founded with a clear mission: to revolutionize avionics panel production through precision engineering and rapid turnaround times. Specializing in custom avionics panels for certified installation shops, we combine advanced CNC machining with expert design to deliver OEM-quality solutions tailored to modern aircraft needs. Our three-tiered service modelBasic, Cooperative, and Envisionensures flexibility for clients while maintaining strict quality control. With in-house capabilities including Haas VF-3SSYT Vertical Mill technology, 4th-axis machining, and powder coating, we eliminate outsourcing delays that plague traditional shops.Our team of certified designers and pilots understands both technical and operational demands, ensuring panels meet rigorous aviation standards. By handling the foundational design and fabrication process, we empower avionics shops to focus on installation excellence while reducing aircraft downtime. Backed by a commitment to innovation and U.S.-based manufacturing, we serve clients globally, offering a one-stop solution for complex panel requirements.
Services
Custom Avionics Panels
CNC Machining Services
Powder Coating
Reverse Engineering
Panel Design Consultation
Highlights and features
- We guarantee rapid turnaround times for avionics panel production.
- Our in-house Haas VF-3SSYT Vertical Mill ensures precision machining capabilities.
- Three service levels accommodate varying client involvement preferences.
- CSWP-certified designers combine aviation expertise with technical proficiency.
- We eliminate outsourcing delays through integrated design and fabrication.
Services
Custom Avionics Panels
We design and manufacture precision avionics panels tailored to specific aircraft models. Our process integrates client specifications with FAA compliance standards, using advanced CAD software and CNC machining. Panels feature custom engraving, powder coating options, and lightweight materials to enhance cockpit ergonomics while maintaining structural integrity.
CNC Machining Services
Our Haas VF-3SSYT Vertical Mill and 4th-axis rotary table enable complex machining of aluminum, steel, and composite materials. Capabilities include tight-tolerance drilling, multi-faceted part production, and rapid prototyping. The system ensures repeatability within 0.001 inches while supporting large-format panels up to 40" x 26".
Reverse Engineering
We recreate obsolete or damaged panels using digital scanning and CAD modeling. This service preserves critical dimensions while allowing modernization through material upgrades or integration of new avionics systems, extending aircraft service life without compromising safety standards.
Powder Coating
Our clean-room powder coating process applies durable, FAA-approved finishes in custom colors. The system resists corrosion and wear while maintaining precise color matching for both aesthetic and functional requirements in aviation environments.
Panel Design Consultation
Certified designers collaborate with clients to optimize panel layouts for ergonomics and system integration. Using proofing software, we validate designs digitally before production, ensuring compatibility with avionics equipment and aircraft structural constraints.
Questions
What avionics panel customization options do you offer?
We provide full customization including material selection, powder coat colors, laser engraving, and ergonomic layout design tailored to specific aircraft models and pilot preferences.
How do you ensure panel precision and quality?
Our Haas VF-3SSYT Vertical Mill maintains tolerances within 0.001 inches using automated processes, while our CSWP-certified designers validate all specifications before production.
Can you handle international orders?
Yes, we serve clients globally with shipping options that maintain panel integrity during transit and documentation compliant with international aviation regulations.
What materials do you work with?
We machine aluminum, brass, steel, copper, and select plastics, with expertise in aerospace-grade alloys meeting FAA material compliance requirements.
How do your service levels differ?
Basic handles client-provided designs, Cooperative includes design creation from templates, and Envision offers full-service custom panel development with premium finishes.
What turnaround time should I expect?
Standard orders complete in 2-3 weeks, with expedited options available depending on complexity and current production load.
