Business Details
20 Years
experience
Custom Industrial Equipment Solutions
Since 2006, Flex Craft has been a leader in providing innovative material handling solutions for manufacturers worldwide. Our patented modular system enables rapid adaptation to lean manufacturing challenges through customizable workstations, carts, flow racks, and assembly lines. With over 25 years of operations experience, founder Doug Sparks developed our proprietary Direct Bolt Joint technology to combine durability with ease of modification. Our team delivers tailored solutions that enhance workplace safety, productivity, and ergonomics while maintaining full transparency in operations.We support both Fortune 500 companies and local educational initiatives like high school robotics programs, demonstrating our commitment to both industry advancement and community development. Backed by satisfied partners across diverse sectors, our solutions have proven to reduce lead times and improve operational efficiency through their modular design.
Services
Workstations
Material Carts
Flow Racks
Assembly Lines
Ergonomic Solutions
Modular Systems
Custom Fabrication
Technical Support
Educational Partnerships
Lean Training
Details
- Year established: 2006
Highlights and features
- We offer ISO-certified manufacturing processes for consistent quality
- Our patented Direct Bolt Joint system enables tool-free modifications
- 25+ years of lean manufacturing expertise from founder Doug Sparks
- Proven track record with Fortune 500 companies and educational institutions
- Comprehensive technical support with interactive product configurators
What people say
Quick turnaround
More than sturdy
Modular design adaptable
Excellent technical page
Love your team
Services
Custom Workstations
Our custom workstations optimize productivity through height-adjustable designs that reduce fatigue and injury risks. Using patented Direct Bolt Joint technology, these systems allow tool-free reconfiguration for evolving production needs. Clients benefit from improved ergonomics and faster process adjustments while maintaining structural integrity.
Material Handling Carts
Durable material handling carts feature heavy-duty construction with optional casters for seamless transport. Modular designs accommodate specialized requirements from assembly lines to clean rooms. Users report 30% efficiency gains through optimized material flow and reduced worker strain in multiple industry applications.
Flow Rack Systems
First-in-first-out flow racks enhance inventory management with visual ordering systems and adjustable configurations. The modular design supports just-in-time manufacturing through consistent part presentation. Technical features include load-bearing capacity indicators and compatibility with existing facility infrastructure.
Lean Manufacturing Training
Led by founder Doug Sparks, our lean training programs combine Japanese-originated methodology with 25+ years of practical implementation experience. Participants gain actionable strategies for waste reduction and continuous improvement through hands-on workshops and real-world case studies from our global client base.
Educational Partnerships
We provide structural components and technical guidance for educational robotics programs. Our support includes custom bracket systems and design consultation that mirror industrial applications. This initiative develops future manufacturing talent while demonstrating our commitment to community development and innovation.
People
Doug Sparks
President and Inventor
With 25+ years of operations experience, Doug developed Flex Craft's patented system after training with lean methodology originators in Japan. He has delivered lean training to 200+ businesses and 9,000 professionals while maintaining active involvement in community educational initiatives.
Questions
What industries use Flex Craft solutions?
Our systems serve automotive, aerospace, consumer goods, electronics, and food processing sectors, along with educational institutions and robotics programs.
Can I modify existing equipment?
Yes, our patented Direct Bolt Joint system allows tool-free reconfiguration, enabling modifications in minutes without specialized equipment or expertise.
What lead times should I expect?
Standard products ship within 5-7 business days, while custom solutions typically deliver 2-4 weeks from design approval, with expedited options available.
Do you offer technical support?
Yes, our team provides interactive product configurators, detailed assembly instructions, and direct engineering support for complex implementations.
Are solutions available globally?
We serve clients worldwide through our online platform and distribution partners, with technical documentation and support available in multiple languages.
Videos
Reviews (1)
Flex-Craft Production
Nov 24, 2019
Report
Flex Craft is a 'Diamond in the Rough' place to work! Employee (Current Employee) - Houston, MN - October 16, 2019
The managers here know me as a person, not just as an employee here. They support my goals, celebrate my successes with me and build me up when a goal of mine difficult. Flex Craft pushes me to be the best version of myself. They also respect the work/life balance; makes it easier to be the wife/mom I want to be. This is a world-class company in a small town. Would highly recommend checking out what Flex Craft has to offer.
The managers here know me as a person, not just as an employee here. They support my goals, celebrate my successes with me and build me up when a goal of mine difficult. Flex Craft pushes me to be the best version of myself. They also respect the work/life balance; makes it easier to be the wife/mom I want to be. This is a world-class company in a small town. Would highly recommend checking out what Flex Craft has to offer.
