Business Details
Trusted ISO 13485 RF Welding & Contract Manufacturing
Genesis Plastics Welding, a division of Vonco Products LLC, has been a leader in radio frequency (RF) welding and heat sealing of thermoplastic components for over 30 years. As an ISO 13485-certified contract manufacturer, we specialize in delivering precision-engineered solutions for medical, military, automotive, and consumer product industries. Our expertise spans the entire product lifecycle, from concept development to commercialization, with a focus on clean room manufacturing, material selection, and validation processes. We collaborate closely with clients to address complex challenges, offering tailored services such as kitting, assembly, and PVC replacement solutions.Our commitment to innovation is reflected in our ability to transform simple sketches into scalable, high-quality products, supported by a robust quality management system. With decades of experience and a client-centric approach, we ensure reliability, compliance, and technical excellence in every project. Our team of engineers and technicians brings deep industry knowledge to every engagement, ensuring clients receive solutions that meet rigorous performance and regulatory standards.
Services
RF Welding
Clean Room Manufacturing
Contract Manufacturing
Device Development
Material Selection
Highlights and features
- 30+ years of RF welding and heat sealing expertise
- ISO 13485-certified quality management system
- Collaborative engineering and rapid prototyping capabilities
- Clean room manufacturing for medical-grade precision
- Proven track record with Fortune 500 and startups
Associations and certifications
- ISO 13485
What people say
Commitment to customer service
High-quality welding capabilities
Technical expertise in specialty materials
Quick turnaround times
Collaborative problem-solving
Services
RF Welding
Our RF welding solutions create durable, leak-proof bonds for complex thermoplastic components. Using high-frequency electromagnetic energy, we produce medical-grade devices with precision tolerances. This technology enables seamless integration of multi-layer materials while maintaining structural integrity for critical applications.
Clean Room Manufacturing
Class 10,000 clean room facilities support ISO 13485-certified production of single-use medical devices. Our controlled environment ensures contamination-free manufacturing for fluid bags, collection devices, and disposable components requiring strict regulatory compliance.
Device Development
From napkin sketches to commercialization, our engineering team provides full-cycle device development. We specialize in prototyping, material selection, and validation testing for medical OEMs requiring customized fluid management and single-patient solutions.
Contract Manufacturing
We offer scalable contract manufacturing for medical, military, and industrial clients. Our services include kitting, assembly, and packaging of complex thermoplastic products, supported by quality audits and transparent process documentation for regulatory submissions.
Material Selection
Our material science team guides selection of thermoplastics for RF welding applications. We recommend PVC alternatives and specialty polymers that balance durability, chemical resistance, and regulatory compliance for medical and industrial environments.
People
Tom Ryder
Team Lead
With over three decades in RF welding, Tom leads Genesis' collaborative approach to solving complex manufacturing challenges. His expertise in bridging client concepts to commercial production has driven innovation in medical device manufacturing since the company's founding.
Questions
What industries do you serve?
We specialize in medical device manufacturing but also serve military, automotive, and consumer product sectors requiring precision thermoplastic solutions.
Are you ISO certified?
Yes, we maintain ISO 13485 certification for medical device quality management systems and adhere to FDA regulatory standards.
Can you handle complex prototyping?
Our engineering team transforms conceptual designs into functional prototypes within days, using advanced RF welding and material selection expertise.
Do you offer clean room production?
Yes, our Class 10,000 clean room supports sterile manufacturing of single-use medical devices and fluid containment systems.
What's your production capacity?
We scale from prototyping to high-volume production, maintaining quality consistency through automated processes and rigorous validation testing.
How do you ensure product quality?
Our quality system includes in-process inspections, material testing, and final product validation aligned with client specifications and regulatory requirements.
Reviews (3)
J.
Feb 02, 2021
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They exploit the labor of their employees. Starting pay for a manufacturing operator is only $10/hr in 2020.
Brianna Ojata
Nov 05, 2020
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Genesis is a great place to work, everyone is nice. Management makes you feel welcomed. Im excited about where the company is going.
Jennifer Lear
Sep 16, 2020
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Loved working here for many years. My co-workers were a blast! They are an amazing manufacturer doing such good within the local community, state and global medical device industry. They truly care about their employees, OEM clients, end users and the community.
