Business Details
19 Years
experience
Trusted Nutritional Supplement Manufacturing in Nottingham
Chrysalis Health Services has been a leader in nutritional supplement manufacturing since 2007, delivering innovative solutions to clients across 30+ countries. Our Nottingham-based facilities combine cutting-edge technology with rigorous quality standards, including BRCGS Grade AA certification, FDA approval, and Halal/Kosher accreditations. With over 500 standard formulations and custom development capabilities, we specialize in tablets, capsules, powders, liquids, and advanced packaging solutions. Our team of experts provides end-to-end support from product ideation to global distribution, ensuring compliance with the highest food safety and environmental standards.As pioneers in sustainable manufacturing, we offer eco-friendly packaging options while maintaining cost-effectiveness for diverse market needs. Our commitment to excellence is demonstrated through partnerships with industry leaders and a track record of transforming concepts into commercially successful products. By integrating laboratory testing, regulatory support, and scalable production capacities, we empower brands of all sizes to meet evolving consumer demands. Our values of quality, reliability, and innovation drive continuous improvement in every formulation we produce.
Services
Tablets
Capsules
Powders
Liquids
Packing
Drippers
Oral Sprays
Sachets
Bottled Liquids
Details
- Year established: 2007
Highlights and features
- 17+ years of specialized experience in supplement formulation and manufacturing
- BRCGS Grade AA and FDA-approved production facilities
- 500+ proven standard formulations available for private label
- Global distribution network spanning 30+ countries
- Comprehensive environmental accreditations including SEDEX membership
Associations and certifications
- BRCGS Grade AA
- FDA
- Halal
- Kosher
- Soil Association
- SEDEX
- NATRUE
What people say
Industry experts
Excellent work
Successful products
Proven themselves
Outstanding solutions
Services
Tablet Manufacturing
We produce coated, chewable, and uncoated tablets in various sizes with custom formulations. Our capabilities include glass and plastic packaging options, blister packs, and specialized coatings for controlled release. With over 500 standard formulations available, we support both private label and bespoke tablet development for health supplements.
Capsule Filling
Our facility fills all sizes of hard capsules using gelatin or vegetarian shells. We offer colored and printed capsules with powder or bead fillings. The beadlet-in-capsule technology enables timed nutrient release. With compliance to BRCGS and FDA standards, we provide quality assurance for both small-batch trials and large-scale production runs.
Powder Blending
We blend powders from 30kg to 500kg batches, offering bulk supply and consumer-friendly packaging. Our GMP-certified process ensures consistent quality across sachets, pots, jars, and resealable pouches. The facility supports both standard formulations and custom blends tailored to specific nutritional requirements.
Liquid Formulations
Our Nottingham facility produces bottled liquids in glass and plastic containers from 10ml to 500ml. We handle water and oil-based products, emulsions, and suspensions with batch sizes ranging from 50L to 2000L. The process includes flexible dosage options and packaging solutions for both retail and bulk distribution.
Sachet Packaging
We offer convenient unit-dose sachets from 5ml to 30ml for powder or liquid formulations. Available in various formats, our sachet packaging provides portability and precise dosing. This solution suits diverse applications including travel-sized supplements and single-use nutritional products for different age groups.
People
Rachel Moore
Managing Director
Leading Chrysalis Health Services's strategic direction, Rachel brings extensive industry experience in health and beauty product development. She oversees operations and client relationships, ensuring the company maintains its reputation for innovation and quality in nutritional supplement manufacturing.
Duncan Forrest
Production Manager
Managing daily production activities, Duncan ensures efficient manufacturing processes across all product lines. With deep expertise in supplement production, he maintains compliance with strict quality standards while optimizing operational performance for both solid and liquid dose formulations.
Jack Broughton
Site Manager Liquids
Overseeing liquid formulation operations, Jack manages specialized production equipment and quality control protocols. His technical knowledge ensures consistent product excellence in oral sprays, droppers, and bottled liquid supplements meeting international regulatory requirements.
Jimi Barnett
Lead Development Technologist
Driving product innovation, Jimi specializes in formulation development and stability testing. He works closely with clients to transform concepts into market-ready supplements, leveraging laboratory expertise and regulatory knowledge to create effective, compliant nutritional solutions.
Mark Broughton
Chair
As co-founder and chair, Mark provides strategic leadership while maintaining industry connections. His vision established Chrysalis Health Services as a leading UK manufacturer, combining technical excellence with business growth through continuous improvement and sustainable manufacturing practices.
Questions
What types of supplements does Chrysalis Health manufacture?
We produce tablets, capsules, powders, liquids, sachets, droppers, and oral sprays. Our capabilities include both standard formulations and custom-developed products for private label brands.
Are Chrysalis Health's facilities certified for quality standards?
Yes, we maintain BRCGS Grade AA certification, FDA approval, and compliance with Halal, Kosher, Soil Association, and NATRUE standards for quality assurance.
Can they develop custom supplement formulations?
Yes, our in-house laboratory develops 70% of products, offering formulation design, stability testing, and regulatory support to transform client concepts into commercial products.
Do they offer packaging options for different markets?
We provide glass/plastic bottles, blister packs, sachets, and eco-friendly packaging solutions tailored to climatic conditions and cost requirements across global markets.
What is their minimum order quantity?
We support new brands with trial batches and offer pilot production for validation, with flexible quantities to accommodate market testing and promotional activities.
Which countries do they distribute to?
We serve clients in the UK and over 30 international markets, providing logistics support for global supplement distribution and regulatory compliance.
