Business Details
35 Years
experience
Custom Precision Metal Forming Services
Metal Forming Industries has been a trusted U.S.-based manufacturer since 1991, specializing in cold forming, impact extrusion, and precision machining for global industrial applications. Our expertise spans utility transmission, automotive, aerospace, and semiconductor industries, delivering cost-effective, high-quality components. We maintain ISO 9001:2015 certification, ensuring rigorous quality control and compliance with international standards. Our strategic location in Indiana provides access to skilled labor and efficient logistics for global clients. Through lean manufacturing and automation, we optimize efficiency while reducing costs for our customers.We prioritize safety, environmental responsibility, and community engagement in all operations. Our team collaborates with clients to develop customized manufacturing solutions that meet exact specifications. With over three decades of experience, we have earned a reputation for reliability and innovation in precision component production. Our partnerships with educational institutions support workforce development in advanced manufacturing. Metal Forming Industries remains committed to advancing American manufacturing through continuous improvement and technological investment.
Services
Cold Forming
Impact Extrusion
Precision Machining
Controlled Atmosphere Brazing
Electrolytic Nickel Plating
Resistance Welding
Thread Rolling
Component Assembly
Automated Production
Custom Process Design
Details
- Year established: 1991
Highlights and features
- We have over 30 years of experience in precision metal forming and machining.
- Our ISO 9001:2015 certification ensures rigorous quality control standards.
- We offer in-house cold forming, impact extrusion, and precision CNC machining capabilities.
- Our lean manufacturing processes reduce costs while maintaining quality.
- We prioritize environmental responsibility and community engagement in operations.
Associations and certifications
- ISO 9001:2008
- ISO 9001:2015
Services
Cold Forming
Our cold forming process creates precision metal components through high-pressure deformation at room temperature. This method produces strong, durable parts with tight tolerances for automotive and industrial applications. The process minimizes material waste while maintaining structural integrity for critical components.
Impact Extrusion
We utilize impact extrusion to produce complex hollow parts by compressing metal blanks into precise shapes. This technique works best for copper, aluminum, and brass components requiring exceptional dimensional accuracy. Our capabilities include deep-drawn parts for semiconductor and battery terminal applications.
Precision Machining
Our CNC machining services produce intricate components using advanced Haas lathes and milling equipment. We maintain tight tolerances for complex geometries in brass, aluminum, and copper materials. This process supports secondary operations like threading and surface finishing for finished components.
Controlled Atmosphere Brazing
We perform controlled atmosphere brazing to join metal components without flux in a protective gas environment. This process creates clean, high-strength bonds for assemblies requiring corrosion resistance. Our system maintains precise temperature control for consistent brazing results on copper and steel parts.
Electrolytic Nickel Plating
Our electrolytic nickel plating enhances component durability with corrosion-resistant surface coatings. This process improves wear resistance while maintaining dimensional accuracy for precision-machined parts. We apply uniform plating layers to complex geometries for automotive and industrial applications.
People
Diane Fordice
Plant Manager
Diane Fordice leads our Russellville facility with over 20 years of manufacturing leadership experience. She oversees daily operations and quality control systems while maintaining ISO certification standards. Her expertise in lean manufacturing drives continuous improvement initiatives across production lines.
Jason Nicolaou
Sales & Marketing Manager
Jason Nicolaou manages global sales strategies and customer relationships with 15 years of industry experience. He coordinates technical teams to develop customized manufacturing solutions for international clients. His leadership in business development supports our growth in new market segments.
Questions
What manufacturing processes does Metal Forming Industries specialize in?
We specialize in cold forming, impact extrusion, precision CNC machining, controlled atmosphere brazing, and electrolytic nickel plating for precision metal components.
Which industries do you serve?
We serve automotive, aerospace, semiconductor, utility transmission, industrial battery, and commercial vehicle industries with critical metal components.
Are your manufacturing processes ISO certified?
Yes, our facility maintains ISO 9001:2015 certification for quality management systems and continuous improvement.
Can you handle international logistics?
Yes, our experienced team manages global shipping, import/export documentation, and international supply chain requirements.
Do you offer custom manufacturing solutions?
We develop customized production processes using engineering software to meet specific customer component requirements.
How do you ensure product quality?
We implement strict quality control with internal audits, statistical process control, and automated inspection systems.
