Business Details
41 Years
experience
Emergency
services
Expert Industrial Gearbox & Machinery Repair Services
Churon Company has been a trusted provider of industrial gear and machinery repair services since 1985, serving clients across Georgia, Alabama, and Tennessee. Our Norcross, GA-based facility specializes in precision gearbox rebuilds, hydraulic cylinder repairs, crusher maintenance, and custom gear manufacturing. With decades of combined experience, our team employs advanced annealing and heat-treating processes to restore equipment to OEM specifications, offering cost savings of 50% or more compared to new replacements. We maintain a full-service machine shop equipped for CNC milling, hard chrome plating, and precision gear cutting.Our commitment to rapid turnaround times and 24/7 emergency services ensures minimal downtime for clients in mining, power generation, and heavy industry. We serve diverse sectors including asphalt construction, steel manufacturing, and food processing, supporting equipment from major brands like Caterpillar, Komatsu, and Falk. Our quality assurance processes include free inspections, OEM-compliant reassembly, and pressure testing for hydraulic systems. As an industry leader, we combine technical expertise with personalized service to meet both large-scale industrial and small repair needs.
Services
Gearbox Repair
Crusher Repair
Hydraulic Cylinder Repair
Shovel & Dragline Repair
Custom Gear Manufacturing
Details
- Year established: 1985
Highlights and features
- We offer 40+ years of specialized experience in industrial gear repair
- Our 24/7 emergency services minimize equipment downtime
- We guarantee 50%+ cost savings compared to new equipment purchases
- Our in-house machine shop handles complete gearbox rebuilds
- We provide free pickup/delivery and OEM-compliant repairs
Services
Gearbox Repair
Our precision gearbox repair service restores industrial gearboxes to OEM specifications using advanced annealing processes and precision machining. We handle all makes and models including Falk, Flender, and Philadelphia Gear. Our comprehensive process includes disassembly, steam cleaning, component inspection, manufacturing replacement parts, and reassembly with new bearings and seals. Clients benefit from 50% cost savings compared to new units and faster turnaround times than original manufacturers.
Hydraulic Cylinder Repair
We provide complete hydraulic cylinder repair services for industrial equipment, including hoist, stick, and boom cylinders. Our process involves disassembly, inspection, hard chrome plating, machining, and pressure testing. We service CAT, Komatsu, and Hitachi models with emergency 24/7 support. Specializing in both standard and telescopic cylinders, we ensure OEM-compliant performance with reduced downtime for mining and construction operations.
Crusher Repair
Our crusher repair service specializes in cone and jaw crusher components including bevel gears, eccentric bushings, and hydraulic systems. We service Symons, Sandvik, and Pioneer equipment with complete gearbox and transmission rebuilds. Using OEM-grade materials, we restore crusher components to original specifications. Our rapid turnaround service minimizes production downtime while maintaining strict quality standards for mining and aggregate industries.
Shovel & Dragline Repair
We repair and rebuild mining shovels and draglines for CAT, Komatsu, and P&H equipment. Our services include transmission rebuilds, pinion shaft replacement, and swing gear repairs. We handle complete units or individual components with free pickup and delivery. Our specialized processes restore worn parts to OEM condition, offering 50% cost savings while maintaining compatibility with existing systems in coal, mineral, and metal mining operations.
Custom Gear Manufacturing
Our custom gear manufacturing service produces precision gears and pinions from customer blueprints or worn cores. We handle straight tooth, helical, and herringbone gears in various alloys. Using CNC machining and advanced metallurgy, we ensure OEM-compliant tolerances for replacement or bulk orders. This service supports urgent replacement needs and specialized gear requirements for industrial machinery across multiple sectors.
Questions
What types of industrial equipment do you repair?
We repair gearboxes, hydraulic cylinders, crushers, shovels, and draglines from major brands like Caterpillar, Komatsu, and Falk across mining, construction, and manufacturing sectors.
How quickly can you complete repairs?
Our typical turnaround is faster than OEMs, with emergency 24/7 services available for critical equipment repairs to minimize production downtime.
Do you offer on-site services?
We primarily handle repairs at our Norcross, GA facility but provide free pickup/delivery for equipment and components across North America.
What cost savings can I expect?
Our repair services typically save 50% or more compared to purchasing new equipment while maintaining OEM specifications and performance standards.
Can you repair obsolete equipment?
Yes, we specialize in repairing and reverse-engineering obsolete gears and components using worn cores or blueprints to restore functionality.
What industries do you serve?
We support mining, power generation, steel manufacturing, asphalt/concrete production, and food processing industries with specialized repair and manufacturing services.
Reviews (6)
James Daly
Oct 22, 2021
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These guys rebuilt a gear stiebel gear box for my company for $7000. I was told I would be given a 12 month standard warranty that cover all internal parts. The gear box failed after 4 months of use and we maybe had 300 hours on the box. I sent them the gear box back for the warranty and Jerry the owner told me he was not going to cover it and that he would actually charge me $8000 this time since materials have gone up. I asked why and he said "well I don't know what you guys have done to this gear box since its been installed."
Well what's the point of the warranty then?? Obviously I would never
Well what's the point of the warranty then?? Obviously I would never
Max Barton
Oct 20, 2021
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I've been sending most of my mill parts and gearboxes to Churon Company since the last 3 years there work is even better then the O.E.M manufacture always quick to respond and always getting my equipment up and running again great team at Churon Co...
Nino Pena
Aug 02, 2021
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Great Team!!!! The guys at Churon Gear and Machine came through when we needed some parts , they provide quality service and promptly reply to customer needs. You guys are a rare gem...
Jim Andrews
Jun 29, 2020
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I know the Churon's for the last 22 years, they've rebuilt most all of my rigs in that time, everything from hydraulic pumps to making me new ring gear sets.
i had the chance to visit atlanta last year, they welcomed me in their shop and they are very professional.
if anyone has any questions gimme a call (***) ***-*****
ask for jerry when when you get in touch with them
i had the chance to visit atlanta last year, they welcomed me in their shop and they are very professional.
if anyone has any questions gimme a call (***) ***-*****
ask for jerry when when you get in touch with them
Jonathan Kinlaw
Jan 02, 2020
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Great service! These guys came by and picked up our broken gearbox at no charge (2 hour travel time). After they evaluated the gearbox (which was badly damaged) we decided to purchase a new one instead of repairing the old one. Even though we elected not to have the gearbox repaired, Churon Co brought our old gearbox back to us at no charge for travel or the evaluation. We will definitely keep these guys in mind again for our next repair.
Joshua Jamieson
Jul 30, 2019
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Churon company is really the best company for gearbox repairs we had a large Falk 2185Y2 gearboxes that went down on us over the easter weekend and the rexnord renew facility had a very long delivery time so I contact Churon company told them that we was in major break down so Nick Churon came down with with a truck and pick up the gearbox completely rebuilt the gearbox with a remanufactured gear set reline and rebored the housing and delivery it back to my facility in little over a week they have free pickup and delivery and there prices are better then new I Highly recommend them and will definitely
