Business Details
Precision CNC Machining Services in Morgan Hill, CA
Kalman Manufacturing, established in Morgan Hill, California, has been a leader in precision CNC machining for over 38 years. Our state-of-the-art 42,000-square-foot facility combines lean manufacturing practices with advanced quality management systems to deliver high-tolerance components for demanding industries. We specialize in prototyping, production machining, design for manufacturability, mechanical assembly, and finishing, serving sectors such as medical devices, aerospace, and analytical instruments. Our engineering team collaborates closely with clients to optimize designs for cost-effectiveness and efficiency, ensuring timely market entry.With over 40 CNC machines, including 4- and 5-axis systems, we balance agility with scalability to meet diverse project needs. Our commitment to continuous improvement and customer-centric service ensures reliable, high-quality solutions tailored to client specifications. We prioritize transparency, technical expertise, and long-term partnerships, maintaining rigorous standards through documented process planning and quality control. Our focus on innovation and operational excellence positions us as a trusted partner for complex manufacturing challenges.
Services
Prototyping
Production Machining
Design for Manufacturability
Mechanical Assembly
Finishing
Highlights and features
- We have over 38 years of experience in precision CNC machining.
- Our engineers provide design support for cost-effective solutions.
- We implement lean manufacturing practices for operational efficiency.
- Our quality management system ensures consistent high standards.
- We utilize over 40 CNC machines for scalable production capacity.
Services
Prototyping
Our prototyping services utilize state-of-the-art CNC machines and experienced engineers to develop precise, cost-effective components. We collaborate closely with clients during the design phase to streamline manufacturing processes and ensure timely production readiness. This service supports iterative design improvements, focusing on achieving optimal functionality and manufacturability for complex parts.
Production Machining
We produce high-precision mechanical components for medical, aerospace, and industrial applications using advanced CNC and automation technologies. Our facility handles volumes from single parts to large-scale production runs, ensuring consistency and quality through documented process planning and lean manufacturing practices tailored to client specifications.
Design for Manufacturability
Our DFM process focuses on optimizing part designs for efficient, repeatable production while reducing costs. Engineers work with clients early in development cycles to identify design improvements that enhance manufacturability, quality, and performance, leveraging 38+ years of expertise in precision machining and assembly requirements.
Mechanical Assembly
We deliver fully assembled products by integrating machined components into final configurations. Our team applies technical expertise from aerospace and semiconductor industries to develop efficient assembly processes, ensuring dimensional accuracy and functional integrity while supporting cost reduction through streamlined workflows.
Finishing
Our finishing services include vapor polishing and specialized coatings to meet critical surface requirements while maintaining tight tolerances. We partner with trusted vendors to ensure consistent results for challenging processes, supporting applications where material properties or optical clarity are essential to component performance.
People
Alan Kalman
Founder
Alan Kalman founded the company with a passion for machining, growing it from a home workshop to a 42,000-square-foot facility. His focus on quality and precision has driven the company's success in serving demanding industries.
Rosa Esparza
Customer Service Manager
Rosa Esparza has managed customer relations since 2000, ensuring clear communication between clients and production teams. She prioritizes building long-term relationships and exceeding customer expectations through responsive service and feedback-driven improvements.
Alan Numoto
Senior Process Engineer
Alan Numoto brings 25+ years of CNC machining expertise, specializing in 5-axis mill-turn systems. He develops end-to-end manufacturing processes for medical, aerospace, and robotics applications, focusing on CAD/CAM programming and quality assurance.
Eric Kalman
Operational Systems Developer
Eric Kalman, with a Ph.D. in physics, leads operational system improvements. His background in semiconductor engineering drives process optimization initiatives, enhancing efficiency and customer satisfaction through data-driven methodologies.
Questions
What industries does Kalman Manufacturing serve?
We serve medical devices, aerospace, analytical instruments, automotive, and semiconductor industries with precision-machined components.
What CNC machining capabilities do you offer?
We operate over 40 CNC machines, including 4- and 5-axis systems, for prototyping and production of complex parts.
How does your design for manufacturability (DFM) process work?
Our engineers collaborate early in design phases to optimize parts for cost, quality, and efficient production.
Do you provide mechanical assembly services?
Yes, we assemble components into final configurations, leveraging expertise from aerospace and semiconductor industries.
What finishing options are available?
We offer vapor polishing, coating, and other specialized finishes while maintaining critical tolerances.
How do you ensure quality control?
Our quality management system includes documented process planning, lean practices, and continuous improvement initiatives.
