Business Details
22 Years
experience
Innovative Oil & Gas Production Solutions
Caltec Production Solutions has been at the forefront of developing innovative technologies for the oil and gas industry since 2004. Our expertise lies in surface jet pump and compact separation systems that harness existing energy sources to boost production, extend field life, and reduce environmental impact. With over 20 years of experience and a global track record of over 100 installations, we provide cost-effective solutions that replace compressors, recover flared gas, and enhance production efficiency. Our team of industry veterans, including co-founders with 60+ combined years of experience, has pioneered patented technologies recognized through prestigious international awards. We combine deep scientific knowledge with practical engineering to deliver passive systems that require minimal maintenance while maximizing operational efficiency. Our solutions are designed to address space, weight, and environmental constraints common in offshore and mature fields.By integrating computational fluid dynamics and finite element analysis, we ensure optimal performance tailored to each client's unique challenges. Our commitment to innovation is evidenced by 38 patents and partnerships with leading software providers like AspenTech. We work through the full project lifecycle, from feasibility studies to implementation, ensuring rapid payback periods often within 10 days. Our technology's 'fit-and-forget' design philosophy minimizes downtime and operational complexity. With offices in Milton Keynes, UK, we serve major oil and gas companies worldwide, delivering solutions that balance economic viability with environmental responsibility. Our team continues to push boundaries through technical publications and presentations at SPE conferences globally.
Services
Surface Jet Pump
Compact Separation
Flare Gas Recovery
Production Boosting
Multiphase Flow Boosting
Well Deliquification
Compressor Replacement
Gas Production Optimization
Environmental Compliance Solutions
Process Enhancement Systems
Details
- Year established: 2004
Highlights and features
- We offer 20+ years of specialized expertise in surface jet pump technology
- Our patented systems have achieved rapid payback in as little as 10 days
- We provide passive systems with no moving parts requiring minimal maintenance
- Our solutions have been implemented in over 100 global installations
- Our co-founders hold 38 patents and have 60+ combined years of industry experience
Associations and certifications
- Royal Society Award
- World Oil Award
- Society of Petroleum Engineers (SPE)
Services
Surface Jet Pump
Our patented surface jet pumps use high-pressure motive flow to boost low-pressure fluids without moving parts. This passive technology recovers wasted energy to enhance production while minimizing maintenance requirements. Ideal for offshore platforms with space constraints, these systems provide reliable pressure boosting for gas and liquid phases.
Compact Separation
I-SEP compact separation systems efficiently separate gas-liquid or liquid-solid phases in a space-saving design. Eliminating traditional separators' weight and footprint, these systems handle high-volume flows while maintaining separation efficiency. Perfect for mature fields facing production bottlenecks.
Flare Gas Recovery
Our flare gas recovery solutions capture and compress low-pressure gas for reuse rather than venting. This environmentally responsible approach converts waste into usable energy while meeting regulatory compliance. Systems integrate seamlessly with existing infrastructure.
Production Boosting
Wellcom multiphase boosting systems increase production from low-pressure wells by 100 MMscfd. Using existing energy sources, these systems extend field life by 5+ years without requiring new compressors. Rapid deployment minimizes downtime.
Multiphase Flow Boosting
Patented technology boosts pressure in multiphase flows without mechanical pumps. Eliminating artificial lift systems' complexity, these solutions handle gas-liquid mixtures up to 90% water cut. Ideal for offshore and subsea applications with space limitations.
People
Sacha Sarshar
Chief Technology Officer
With 40+ years in oil and gas engineering, Sacha pioneered surface jet pump technology. Holds 14 patents and has presented at numerous SPE conferences globally. Leads technical innovation at Caltec.
Dr. Najam Beg
Technology Director
Petroleum engineering expert with decades of multiphase flow experience. Co-authored technical papers on separation technology. Holds multiple patents and has received international innovation awards for his work at Caltec.
Questions
What makes Caltec's surface jet pumps different from competitors?
Our patented designs use no moving parts and harness wasted energy. With 38 patents and 20+ years of field experience, our systems offer superior reliability and faster payback periods.
How do Caltec's solutions help reduce environmental impact?
Our technology recovers flared gas, reduces compressor requirements, and minimizes emissions. Systems help operators meet environmental regulations while improving production efficiency.
Can Caltec systems integrate with existing infrastructure?
Yes, our solutions are designed for retrofitting. Surface jet pumps and separators integrate seamlessly with existing pipelines and production systems with minimal modifications required.
What industries benefit most from Caltec's technology?
Primarily oil and gas operators working with mature fields, offshore platforms, and high-water-cut wells. Also beneficial for petrochemical plants facing compression bottlenecks.
What support does Caltec provide during implementation?
We offer full lifecycle support including feasibility studies, computational modeling, 3D design, and post-installation analysis. Our team works closely with clients through every project phase.
How quickly can Caltec solutions deliver ROI?
Typical payback periods range from 10 days to 18 months depending on application. Our passive systems reduce maintenance costs while increasing production and extending field life.
