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Business Details
35 Years
experience
Custom Metal Fabrication Services in Bellingham, WA
Since 1991, PFC Steel Fabrication has been a trusted provider of custom metal fabrication solutions. As a family-owned and operated business, we combine decades of hands-on experience with advanced technology like TEKLA and AutoCAD to deliver precision-engineered structural steel, stainless steel, and aluminum components. Our team of WABO-certified welders specializes in converting rough designs into production-ready models, serving architects, engineers, and industrial clients nationwide. We maintain rigorous quality control across all projectsfrom single custom pieces to large-scale production runsensuring timely delivery without compromising on craftsmanship. Our commitment to innovation is evident in our high-pressure waterjet cutting capabilities, which achieve +/-0.001 inch accuracy, and our metalizing services that provide durable anti-corrosion coatings.

With a focus on transparency and client collaboration, weve built long-term relationships by consistently meeting project specifications while optimizing cost-efficiency through processes like dynamic waterjet technology that reduce secondary processing needs.
Services
Metal Fabrication Water Jet Cutting Metalizing Detailing & Design Assist Structural Steel
Details
  • Year established: 1991
Highlights and features
  • Family-owned and operated since 1991
  • Utilize TEKLA and AutoCAD for precise designs
  • WABO Certified Welders ensure quality
  • Committed to on-time project delivery
  • Extensive experience in custom fabrication
Associations and certifications
  • WABO
Services
Metal Fabrication
We provide full-service metal fabrication for structural steel, stainless steel, and aluminum components. Our capabilities include custom building framing, trusses, stairways, and industrial platforms. Using advanced welding techniques and precision equipment, we produce architectural elements like canopies and commercial kitchen countertops while maintaining strict quality standards for both small and large-scale projects.
Water Jet Cutting
Our high-pressure waterjet cutting system delivers +/-0.001 inch accuracy for materials up to 97,000 psi. This cold-cutting process eliminates thermal distortion while handling steel, aluminum, stone, and composites. The technology reduces abrasive waste by 30-50% compared to conventional methods, providing cost-effective solutions with faster turnaround times for industrial and architectural applications.
Metalizing
We apply long-lasting metal coatings using Thermion systems to protect steel and aluminum surfaces against corrosion and wear. This process creates non-skid surfaces for marine, military, and industrial equipment while maintaining architectural aesthetics. Common applications include bridge maintenance, communication towers, and storage tanks requiring durable, cost-effective surface protection solutions.
Detailing & Design Assist
Our team converts conceptual designs into production-ready models using TEKLA and AutoCAD software. We create 3D visualizations and dimensional blueprints for structural components, manage fabrication data from supply to installation, and collaborate with clients to optimize designs for manufacturability while maintaining strict adherence to project specifications and tolerances.
Custom Fabrication
We specialize in producing unique metal components for architectural, industrial, and commercial applications. From prototype development to final installation, our process accommodates one-time projects and small batches while maintaining the same quality standards as large production runs. This includes custom brackets, pipe supports, and specialized equipment platforms tailored to client requirements.
People
Dan McIntee
Key Employee
With decades of fabrication experience, Dan McIntee contributes specialized expertise in project execution. He collaborates directly with clients to ensure precision in custom steel components while maintaining operational efficiency in PFC's family-run business structure.
Tom McIntee
Key Employee
Tom McIntee oversees critical fabrication processes with extensive knowledge in structural metalwork. His hands-on approach ensures adherence to tight tolerances for architectural and industrial components while supporting PFC's commitment to quality in their family-operated manufacturing facility.
Scott Frolich
Key Employee
Scott Frolich specializes in precision metal fabrication techniques. He manages complex projects requiring advanced welding and assembly methods, leveraging his technical expertise to maintain PFC's reputation for delivering high-quality structural components on schedule.
Michelle McIntee
Accounting
Michelle McIntee manages financial operations with attention to client billing and project cost tracking. Her administrative support ensures smooth business operations while maintaining PFC's customer-focused approach in their family-owned fabrication enterprise.
Questions
What industries do you serve?
We serve architectural, industrial, marine, military, and commercial sectors with custom metal fabrication solutions.
Do you handle both small and large projects?
Yes, we accommodate one-time custom pieces and large production runs with equal quality standards.
Are your welders certified?
Our team includes WABO-certified welders for structural steel, stainless steel, and aluminum applications.
What design software do you use?
We utilize TEKLA Structures and AutoCAD for creating precise 3D models and production drawings.
How long have you been in business?
PFC Steel Fabrication has provided metal fabrication services since 1991.
What materials do you work with?
We fabricate structural steel, stainless steel, aluminum, and specialty metals for diverse applications.
Reviews (1)
Valerie Creighton
Oct 12, 2020 Report
We had PFC fabricate a raw steel structure with stainless numbers on it to serve as an address marker for our home. Josh was super easy to work with, always promptly responsive. Using a pic I found on the internet of the style I had in mind, he designed it; we communicated by email. The work was completed right on schedule and I couldnt be happier with the result. A very positive experience!