Business Details
47 Years
experience
Custom Plastic Fabrication Services in Hayward, CA
Since 1979, Bell Plastics has been a leader in custom plastic and metal fabrication, operating from a 21,000 square foot facility in Hayward, California. Our team combines over 100 years of collective experience with advanced techniques like laser cutting, vacuum forming, and 3D printing to deliver precision solutions for automotive, marine, aerospace, and industrial applications. We specialize in transforming complex ideas into tangible products, offering services ranging from prototype development to high-volume production. Our commitment to quality is underscored by our in-house capabilities for machining, molding, and fabrication, ensuring tight tolerances and rapid turnaround times.With a focus on innovation and customer collaboration, we provide tailored solutions that meet exact specifications, supported by a 24-hour operational flexibility to meet urgent deadlines. Our expertise extends to working with diverse materials including ABS, acrylic, polycarbonate, and metals, backed by a one-part minimum policy that accommodates both small repairs and large-scale manufacturing needs.
Services
Custom Bending
Vacuum Forming
Laser Cutting
3D Printing
CNC Machining
Foam Cutting
Die Cutting
Prototype Development
Plastic Molding
Metal Fabrication
Details
- Year established: 1979
Highlights and features
- We have over 40 years of experience in custom plastic fabrication.
- Our 21,000 sq. ft. facility supports projects of all scales.
- We offer integrated metal and plastic fabrication capabilities.
- Our team has hundreds of years of combined fabrication experience.
- We provide rapid turnaround with 24-hour operational flexibility.
What people say
Quality of work
Timely delivery
Technical suggestions
Rapid turnaround
Precision components
Services
Custom Bending
Our precision plastic bending services handle complex geometries using advanced heat-forming techniques. We work with materials like acrylic, polycarbonate, and ABS to create custom components for industrial and commercial applications. With computer-controlled equipment and experienced technicians, we ensure consistent quality and dimensional accuracy for both prototyping and production runs.
Vacuum Forming
Bell Plastics offers large-scale vacuum forming capabilities for creating durable plastic parts and enclosures. Using high-temperature ovens and specialized tooling, we produce custom-molded components up to car-sized dimensions. Our process supports rapid prototyping and cost-effective production for automotive, marine, and industrial equipment manufacturers.
Laser Cutting
With over a decade of experience, our laser cutting services deliver intricate cuts in acrylic and other thermoplastics with 0.005" accuracy. Our CO2 laser systems handle sheet sizes up to 4'x8' for creating detailed components, signage, and prototypes. This non-contact method ensures clean edges and minimal material distortion for precision applications.
CNC Machining
Our CNC machining center produces precision parts from plastic and metal stock materials. Using multi-axis milling and turning capabilities, we create complex components with tight tolerances for industrial equipment and aerospace applications. The service includes both prototype development and production runs with material options spanning aluminum, steel, and engineering plastics.
Foam Cutting
Bell Plastics provides CNC hot-wire foam cutting for creating precise three-dimensional shapes from expanded polystyrene and polyurethane materials. Our capabilities include large-format cutting for architectural models, props, and industrial packaging. The process supports rapid production of complex geometries with smooth surface finishes for various commercial applications.
People
Bruce Kennedy
Owner
With over 40 years in plastic fabrication, Bruce Kennedy leads Bell Plastics' technical operations. He specializes in material selection and process optimization, ensuring quality across aerospace, automotive, and industrial projects. His hands-on approach maintains the company's reputation for solving complex fabrication challenges.
Questions
What materials can Bell Plastics work with?
We handle acrylic, polycarbonate, ABS, PVC, HDPE, Kydex, metals, and various foams for custom fabrication projects.
Do you offer prototyping services?
Yes, we provide prototype development through 3D printing, CNC machining, and vacuum forming for product testing and validation.
What is your minimum order quantity?
We maintain a one-part minimum, accommodating both single repairs and large-scale production runs.
Can you handle urgent projects?
Our 24-hour operational flexibility allows us to expedite urgent projects with guaranteed turnaround times.
Do you work with industrial clients?
Yes, we serve automotive, aerospace, marine, and industrial equipment manufacturers with custom component solutions.
What file formats do you accept for quotes?
We accept PDF, DXF, DWG, AI, and SVG vector files for accurate fabrication quotes and project planning.
Reviews (5)
Maple Wood
Jan 06, 2021
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He had the acrylic to sell but he said he didn't want to sell them because he didn't want to part with them. Horrible service at least say you don't have them or close for the day if you don't want to sell the products.
Jacob Falk
Nov 01, 2020
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I purchased a Rockwell Motor Cover New Replacement, SKU 1100 off their website for my Delta table saw. The piece shipped fast and was much sturdier and thicker than I had imagined. It fit great to boot!
Brian Holliday
Oct 20, 2020
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My Buddy and I missed their open house last year and was really hoping to see their collection of Muffler Men and other cool figures. I called earlier in the week and asked if they were open on the weekend, but they aren't. Lucky for me, I spoke to Bruce(owner) and he said to call and there might be someone working on Saturday. When we arrived, Bruce let us in to tour his collection and even came out to explain where he got them and what he and his team had to do in order to repair them. This is a must see for sure, even if they are closed, you can see them from the road.But I would suggest you
B. Haysom
Jun 11, 2019
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Went to the open house and "Big Mikes" 50th Birthday it was quite the bash! Thank you so much Bell Plastics for a outstanding afternoon
Yessica Ramirez Boogigi'S. Adventurez
Jun 09, 2019
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A great place to take a nostalgic trip down memory lane. Friendly, helpful staff and don't forget to swing by on August 16th 2020 for their Annual Big Mike Event. You will definitely want to bring your camera.
