Business Details
44 Years
experience
Emergency
services
Custom Lighting Components & LED Solutions
Established in 1982, our company has evolved from a specialized supplier of replacement lighting covers to a comprehensive provider of energy-efficient LED solutions and custom plastic components. We leverage advanced manufacturing techniques including thermal drape, vacuum forming, CNC routing, and 3D printing to produce lighting components without requiring large production runs or expensive setup fees.Our team specializes in replicating obsolete parts, creating custom designs, and offering rapid prototyping services. With a focus on innovation and sustainability, we provide recycled acrylic options and maintain strong partnerships with contractors, government agencies, and OEMs. Our Minnesota-based operations support nationwide shipping with specialized packaging capabilities.
Services
LED Retrofitting
Custom Lenses
Vapor Proof Enclosures
Plastic Fabrication
CAD/CAM Design
Details
- Year established: 1982
Highlights and features
- We offer over 40 years of specialized lighting component manufacturing experience
- Our low tooling costs (typically under $1,000) enable cost-effective custom solutions
- US-based manufacturing with nationwide shipping capabilities
- We work with multiple materials including acrylic, polycarbonate, and recycled plastics
- Our closed-loop recycling process supports sustainability goals with carbon savings tracking
Services
LED Retrofitting
We provide LED retrofit kits that transform existing lighting systems into energy-efficient solutions. Our retrofitting services include specialized components for indoor and outdoor applications, emergency lighting conversions, and custom configurations for hard-to-find replacements. The process maintains your existing fixtures while upgrading to modern LED technology.
Custom Lenses
Our custom lens manufacturing creates specialized lighting components through thermal drape, vacuum forming, and CNC routing. We produce prismatic, frosted, and clear acrylic lenses in various sizes and shapes, including oversized 8-foot parts. Custom options include domed, flat, and drop dish designs for commercial applications.
Plastic Fabrication
We offer complete plastic fabrication services for lighting components and industrial parts. Our capabilities include 3D printing, blow molding, brake press forming, and specialty cutting. We work with acrylic, polycarbonate, ABS, PVC, and recycled materials to create custom shapes, including cylinders, domes, and complex geometric forms.
CAD/CAM Design
Our CAD/CAM services support custom component development from digital design to physical production. We accept STP/STEP files and collaborate on virtual design modifications before manufacturing. The process enables rapid prototyping within days using CNC toolpaths and 3D printing technologies for precise lighting solutions.
Recycled Acrylic Products
We provide lighting components made from 100% post-consumer recycled acrylic (Recrylic). This sustainable material meets environmental standards while maintaining optical clarity and durability. Each order includes a carbon savings estimate, and our closed-loop recycling system allows for multiple reuse cycles of acrylic materials.
Questions
What types of lighting components do you manufacture?
We produce replacement covers, diffusers, wire guards, vapor-proof enclosures, LED retrofit kits, and custom plastic components for commercial and industrial lighting applications.
Can you create custom lighting solutions?
Yes, we specialize in custom lenses and components using CAD/CAM design, 3D printing, and plastic fabrication techniques for unique lighting requirements.
Do you offer recycled material options?
We provide products made from certified 100% post-consumer waste recycled acrylic with documented carbon savings estimates for sustainability-focused projects.
What shipping capabilities do you have?
We ship nationwide in the US, plus to Canada and Mexico with specialized packaging options and pallet handling capabilities through our Minnesota-based facility.
How do you handle obsolete part replacements?
Our manufacturing processes allow replication of obsolete components without large minimum orders or expensive tooling through our low-cost prototyping and production methods.
Reviews (1)
Ian Larson
Dec 10, 2017
Report
Excellent selection of replacement light covers and LED lighting products. Customer service was top notch!
