Business Details
Custom Flexible Packaging Solutions for Retail and Industry
Carroll Products has been a trusted leader in flexible packaging solutions for over half a century. Originally established as a plastic bag manufacturer for the automotive industry, we have evolved into a BRC Certified producer of high-quality packaging materials serving diverse markets with a focus on retail food applications. Our state-of-the-art 8-color presses and advanced converting equipment enable us to deliver custom solutions that meet exacting standards for clarity, durability, and visual impact. With FDA, USDA, and USPS-certified films, we specialize in high-clarity freezer film, co-extruded materials, and biodegradable options that address modern packaging challenges. Our team combines decades of manufacturing expertise with innovative design capabilities to create packaging that enhances product visibility and market appeal.Through continuous investment in pre-press technologies and plate mounting systems, we maintain industry-leading lead times without compromising quality. As a family-owned business operating from Sterling Heights, Michigan, we prioritize personalized service while maintaining rigorous compliance with safety and quality protocols. Our commitment to excellence extends to specialized offerings like wicketed bags for automated packaging and tamper-evident zip closures that meet retail food safety requirements. With a legacy of adapting to market demands, we remain dedicated to advancing sustainable packaging solutions while preserving the craftsmanship that has defined our operations since the 1970s.
Services
Custom Printed Flexible Packaging
FDA-Approved Films
High-Clarity Freezer Film
Poly Bag Converting
Slitting and Rewinding
Art Design Services
Print Plate Production
Wicketed Poly Bags
Zip Closure Bags
Bottom Gusset Bags
Highlights and features
- We offer 50+ years of specialized expertise in flexible packaging solutions.
- Our BRC Certified manufacturing processes ensure consistent quality and safety standards.
- We utilize state-of-the-art 8-color flexographic presses for superior print quality.
- Our team provides personalized design collaboration from concept to production.
- We maintain FDA, USDA, and USPS-certified film compliance for critical applications.
Associations and certifications
- BRC Certified
Services
Custom Printed Flexible Packaging
We create tailored flexible packaging with 8-color custom printing on FDA-approved films. Our solutions include high-clarity freezer film and co-extruded materials that maintain product integrity while maximizing shelf appeal. With capabilities ranging from horizontal form-fill applications to specialty bag configurations, we deliver packaging that meets specific operational requirements while ensuring compliance with food safety regulations.
Poly Bag Converting
Our poly bag converting services produce custom configurations including zip closure, wicketed, and bottom gusset styles. Using virgin low-density polyethylene, we create tamper-evident packaging for food products and durable industrial solutions. The process incorporates precision slitting, rewinding, and registered printing to maintain consistency across production runs while accommodating automated packaging systems.
Art Design Services
Our design team collaborates on creating visually compelling packaging through advanced pre-press technologies. We manage color calibration, plate mounting, and proofing processes to ensure accurate reproduction of brand elements. This service integrates with manufacturing workflows to maintain design integrity from concept to finished product while meeting tight production timelines.
FDA-Approved Films
We supply packaging materials certified by FDA, USDA, and USPS standards for food and pharmaceutical applications. Our inventory includes high-clarity films, biodegradable options, and anti-static materials that meet specific barrier requirements. These films undergo rigorous testing to ensure compliance with safety regulations while maintaining performance characteristics for frozen foods and industrial use.
Slitting and Rewinding
Our slitting and rewinding capabilities handle film widths up to 50 inches with precision tolerances. This process prepares materials for subsequent converting operations while maintaining dimensional stability. We optimize roll configurations to match customer equipment specifications, ensuring smooth integration into automated packaging lines while minimizing material waste.
Questions
What types of flexible packaging do you manufacture?
We produce printed roll stock, poly bags, wicketed bags, zip closure packaging, and bottom gusset bags using FDA-approved films and co-extruded materials for food and industrial applications.
Are your packaging materials food-safe?
Yes, we offer FDA, USDA, and USPS-certified films including high-clarity freezer film and biodegradable options that meet regulatory requirements for food contact applications.
Do you offer custom printing options?
We provide 8-color flexographic printing with registered or random patterns, supporting both process color and spot color requirements for branded packaging solutions.
What industries do you serve?
Our primary markets include food packaging (bakery, frozen foods, produce), medical packaging, lawn and garden, and industrial applications requiring durable flexible packaging solutions.
How do you ensure packaging quality?
We maintain BRC Certified manufacturing standards with advanced quality control systems, including regular audits and compliance with safety protocols throughout our Sterling Heights production facility.
Can you handle specialized packaging requirements?
Yes, our engineering team develops custom solutions for unique applications, including anti-static films, co-extruded envelope materials, and tamper-evident packaging configurations for retail security.
